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Air Showers

Updated: Dec 29, 2025


Cleanroom environments require strict control of airborne particles to maintain product quality and ensure safety, especially in medical and pharmaceutical settings. One critical component in achieving this control is the air shower system. LaboSyS Air Shower systems offer an effective solution to reduce contamination risks by removing particles from personnel and equipment before entering cleanrooms. This post explores how LaboSyS Air Shower systems work and why they are essential for maintaining cleanroom integrity.



How LaboSyS Air Shower Systems Work


LaboSyS Air Shower systems use high-velocity, HEPA-filtered air jets to dislodge and remove dust, lint, and other particles from clothing and equipment surfaces. When personnel or materials enter the air shower chamber, the system activates automatically, blowing clean air from multiple nozzles. This process typically lasts between 15 to 30 seconds, ensuring thorough particle removal.


The air is then filtered through HEPA filters to capture contaminants before recirculating. This cycle prevents particles from entering the cleanroom, maintaining the controlled environment's cleanliness. The system also includes sensors and interlocking doors to ensure that the air shower completes its cycle before access to the cleanroom is granted.


Key Benefits of Using LaboSyS Air Shower Systems


1. Enhanced Contamination Control


The primary benefit of LaboSyS Air Shower systems is their ability to reduce contamination risks. By removing particles from personnel and equipment, these systems prevent contaminants from entering sensitive cleanroom areas. This is crucial in medical environments where even microscopic particles can compromise sterile conditions and affect patient safety.


2. Compliance with Industry Standards


Cleanrooms must meet strict regulatory standards such as ISO 14644 and GMP guidelines. LaboSyS Air Shower systems help facilities comply by providing a reliable barrier against contamination. Their design and performance align with these standards, supporting certification and audit readiness.


3. Improved Product Quality and Safety


In pharmaceutical manufacturing or medical device assembly, product quality depends on maintaining a contaminant-free environment. LaboSyS Air Shower systems contribute to this by minimizing particulate contamination, reducing the risk of defects or recalls. This leads to safer products and increased trust from clients and regulatory bodies.


4. Efficient and User-Friendly Operation


LaboSyS systems are designed for ease of use and integration. Features such as automatic door interlocks, adjustable air velocity, and customizable cycle times make them adaptable to various cleanroom requirements. Their intuitive controls reduce training time and ensure consistent operation.


5. Cost Savings Over Time


While installing an air shower system requires upfront investment, the long-term benefits include reduced contamination-related losses and lower cleaning costs. Preventing contamination early reduces downtime and waste, ultimately saving money for medical and pharmaceutical facilities.


Practical Examples of LaboSyS Air Shower Applications


  • Pharmaceutical Manufacturing: Before entering sterile production areas, operators pass through LaboSyS Air Showers to remove particles from gowns and gloves, maintaining aseptic conditions.

  • Medical Device Assembly: Sensitive components are protected from dust and fibers by using air showers at cleanroom entrances, ensuring product reliability.

  • Laboratory Environments: Researchers use air showers to reduce cross-contamination risks when moving between controlled zones.


Installation and Maintenance Considerations


Proper installation of LaboSyS Air Shower systems is essential to maximize their effectiveness. The system should be positioned at all cleanroom entry points and integrated with existing HVAC and filtration systems. Regular maintenance includes:


  • Replacing HEPA filters according to manufacturer guidelines

  • Inspecting air nozzles for blockages

  • Testing door interlocks and sensors

  • Cleaning the chamber interior to prevent buildup


Routine maintenance ensures consistent performance and extends the system's lifespan.

 
 
 

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